CH&E 6500 Series Cast Iron 3 Inch Diaphragm Pump repair parts

CH&E 6500 Series Cast Iron 3″ Diaphragm Pump & Repair Parts

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The CH&E 6500 Series cast iron 3 inch diaphragm pump is built for construction, mining, industrial, and municipal fluid transfer applications where durability and wear resistance are the priority. The cast iron housing makes the 6500 Series the right choice when the aluminum 5500 Series would be exposed to abrasive slurries, high-solids fluids, or operating conditions that demand maximum structural strength.

As a self-priming pump, the CH&E 6500 Series handles clean water, muddy water, and light slurries without requiring manual priming before each use. Its dry-run capability means the pump will not sustain internal damage if it runs momentarily without fluid, which is a practical advantage on busy job sites where conditions change quickly.

Ken’s Distributing Company stocks the complete range of genuine CH&E 6500 Series cast iron repair parts. Contact Kendisco for part availability, current pricing, and technical support on all 6500 Series components.

Key Features of the CH&E 6500 Series Cast Iron 3″ Diaphragm Pump

  • Cast iron housing for maximum durability in abrasive and high-demand environments
  • 3 inch inlet and outlet ports for high-volume fluid transfer
  • Self-priming diaphragm design for fast, reliable startup without manual priming
  • Handles clean water, muddy water, slurries, and solids-laden fluids
  • Dry-run safe operation without damage to internal components
  • Multiple diaphragm material options for chemical and fluid compatibility
  • Compatible with gas engine, electric motor, and hydraulic motor drive configurations
  • Robust gear case design with replaceable bearings, seals, and drivetrain components

Applications and Industries Served

The CH&E 6500 Series Cast Iron 3 inch diaphragm pump is trusted across a wide range of industries where reliable, high-volume fluid transfer is essential:

  • Construction: Trench dewatering, foundation excavation, and site drainage
  • Mining: Pit dewatering and abrasive slurry transfer in continuous-duty operations
  • Municipal: Bypass pumping, sewer maintenance, and infrastructure projects
  • Agricultural: Irrigation support and field drainage applications
  • Industrial: Process water handling, waste fluid transfer, and plant maintenance
  • Emergency Response: Flood cleanup, storm water removal, and disaster recovery

CH&E 6500 Series Cast Iron diaphragm water pump in operation on a job site

6500 Series vs. 5500 Series: Cast Iron vs. Aluminum

The CH&E 6500 Series and 5500 Series are both 3 inch diaphragm pumps that share identical internal drivetrain and mechanical components. The key difference is the housing material. Choosing between the two depends on your operating environment and portability requirements.

Feature 6500 Series 5500 Series
Housing Material Cast Iron Aluminum
Inlet/Outlet Size 3 inch 3 inch
Durability Superior wear resistance for abrasive conditions Lightweight for portable field deployment
Internal Components Shared across both series Shared across both series
Drive Compatibility Gas, electric, hydraulic Gas, electric, hydraulic
Best For Continuous duty, abrasive environments Frequent relocation, lighter-duty applications

CH&E 6500 Series Cast Iron 3″ Diaphragm Water Pump Repair Parts List

The following parts reference covers all serviceable components in the CH&E 6500 Series Cast Iron 3″ diaphragm water pump. Use the part numbers below to identify and order the correct replacement components for your pump.

Wetted-End and Fluid-Handling Components

Part Number Description
P3309AY-C2 Suction Connection & Spring Assembly
P3310-C2 Discharge Connection
P3308AY-C2 Water Box & Spring Pin Assembly
P3306-C2 Diaphragm Bottom
P3313 Valve Weight / Flapper Weight
P3312 Valve Binder / Flapper Weight
P3311N Flapper – Neoprene
P3311B Flapper – Buna-N

Diaphragm Options

The CH&E 6500 Series Cast Iron 3 inch diaphragm pump is available with five diaphragm material options to suit a wide range of fluid types and operating conditions. Select the correct material for your application:

Part Number Material Best For
P2726N Neoprene General-purpose water and light chemical applications
P2726B Buna-N Petroleum-based fluids and oils
P2726TPE TPE Potable water and food-grade applications
P2726R Rubber Abrasive slurries and general dewatering
P2726V Viton Aggressive chemical and solvent applications

Pump Frame and Mechanical Components

Part Number Description
P4771 Pump Frame
P3317 Retaining Washer
P3305 Connecting Rod
P5581 Connecting Rod Bearing
W70-807 Woodruff Key
P5583 Crank Arm
W35-C12329CRW1 Oil Seal / Lip Seal
3/4″-16 LOK Nut Jam Lock Nut
P3691 Crank Arm Guard
P4953B Crank Arm Guard (alternate)

Gear Case Components

Part Number Description
P4850 Case
P4851 Cover
P4858 Gasket
P4859 O-Ring
P4853 Gear Shaft
P5058 79 Tooth Gear
P4852 11 Tooth Pinion
P3417 85 Tooth Internal Gear
H705.025.0075 Dowel Pin 1/4″ x 3/4″

Bearings and Seals

Part Number Description
W16-6307 Ball Bearing
W16-6304 Ball Bearing
W16-6302 Ball Bearing
W16-6006LLU Ball Bearing
W19-TB188 Needle Bearing
W63-5100-118 Retaining Ring

Drive Adapter and Pinion Options

The CH&E 6500 Series Cast Iron 3 inch pump is compatible with gas engine, electric motor, and hydraulic motor drive configurations. Select the correct adapter and pinion for your drive type and shaft specification.

Part Number Description
P4856 Engine Adapter (Gas)
P4857 Electric Motor Adapter
P5601 Key 3/16″ Sq x 1″
P4854 Pinion – 14 Tooth (3/4″ Bore)
P4855 Pinion – 14 Tooth (5/8″ Bore x 3/16″ K.W.)
P4861 Pinion (alternate specification)
P5175 Pinion (alternate specification)

Maintenance and Service Guidance

Consistent maintenance is the most reliable way to extend the service life of your CH&E 6500 Series Cast Iron 3 inch diaphragm pump. The cast iron construction is highly durable, but wear components in the fluid-handling section require regular inspection, particularly in high-cycle or abrasive pumping applications.

  • Inspect the diaphragm and flapper assemblies after every 250 hours of operation or when pump output drops noticeably
  • Select the diaphragm material that matches your fluid type. Use Viton for chemical applications, Rubber or Neoprene for abrasive dewatering, and TPE for potable water service
  • Check the connecting rod bearing and grease fitting at each scheduled service interval
  • Inspect lip seals and the O-ring around the gear case for any signs of leakage or deterioration
  • Verify the correct drive adapter and pinion are installed for your engine or motor configuration
  • Flush the pump with clean water after handling abrasive, chemical, or solids-laden fluids
  • Confirm all fasteners are correctly torqued after any disassembly or component replacement

CH&E 6500 Series Cast Iron pump repair parts including diaphragms and valve components

Frequently Asked Questions

What is the difference between the CH&E 6500 Series and the 5500 Series?

Both the CH&E 6500 and 5500 Series are 3 inch diaphragm pumps that share the same internal drivetrain and mechanical components. The 6500 Series uses a cast iron housing for maximum durability and wear resistance in abrasive or continuous-duty environments. The 5500 Series uses an aluminum housing, making it lighter and better suited to applications where the pump is frequently relocated between job sites.

What diaphragm materials are available for the CH&E 6500 Series cast iron pump?

Five diaphragm materials are available: Neoprene for general-purpose water handling, Buna-N for petroleum-based fluids, TPE for potable water and food-grade applications, Rubber for abrasive slurry and dewatering work, and Viton for aggressive chemical and solvent applications. Selecting the correct material for your fluid type directly affects pump service life and performance.

Is the CH&E 6500 Series compatible with electric motor and hydraulic motor drives?

Yes. The CH&E 6500 Series Cast Iron 3 inch diaphragm pump is compatible with gas engine, electric motor, and hydraulic motor drive configurations. The correct adapter and pinion must be selected for each drive type. The electric motor adapter is part P4857, and the gas engine adapter is part P4856. Pinion selection depends on the bore and keyway specification of the drive shaft.

How often should I service the diaphragm on my CH&E 6500 Series pump?

Inspect the diaphragm after every 250 hours of operation, or sooner if you notice a reduction in pump output, pressure fluctuations, or visible signs of wear. In abrasive pumping applications, diaphragm replacement intervals may be shorter depending on the concentration and particle size of solids in the fluid being handled.

Where can I buy genuine CH&E 6500 Series cast iron repair parts?

Ken’s Distributing Company stocks the complete range of genuine CH&E 6500 Series Cast Iron repair parts, including diaphragms, flapper assemblies, bearings, seals, gear case components, and drive adapters. Contact Kendisco for part availability, pricing, and technical assistance.

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